Costco pallet requirements

Commonly published rules, summarized. Part of freightcalcs.com.

Costco publishes specific pallet and shipping requirements for suppliers. The table summarizes the commonly published rules — always confirm against the current routing guide before shipping; requirements change and vary by facility, and chargebacks enforce them.

Commonly published requirements

RequirementTypical rule
Pallet type48 × 40 in 4-way; block-style rental pallets (CHEP/PECO) commonly required for grocery
Max heightItem-dependent; display-ready pallets follow program specs
OverhangNone permitted
LabelsCase markings per PO; pallet placards
ConditionNo broken boards, protruding nails or repairs on display pallets

Authoritative source: Your Costco buyer's routing and packaging instructions.

Costco is distinctive for rental-pool pallet requirements and for display-ready pallet programs where the pallet goes straight to the sales floor — those specs come with the program paperwork.

Build a compliant pallet

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